Tuesday 27 October 2015

Fifth build weekend - October 2015




I can barely believe we've managed to get 3 build weekends in this year. As Greg mentions in his recent post it's been an interesting year for all the couples. For us this took the form of me having some health problems at the end of last year requiring major surgery in December followed by a 6 month course of chemotherapy starting in January. Whilst none of this could really be helped, it was not conducive to treehouse building! Gladly that is all now behind me and the business of making Our Place In The Trees a reality can begin again in earnest. 
October saw us on site again, this time though with no wives or children with us. Although the whole project is very much a family affair, we had some catching up to do and we're able to work a lot faster and longer when there are no other distractions. 
Greg and I (Heno) arrived on Thursday night and got everything set up in anticipation of James joining us on the Friday. This would give us 3 full days to make some much needed progress, the thought being that if we can end up with a fairly weather tight structure before the winter really sets in that would be advantageous! 
With that in mind, when we woke up to a beautifully misty autumn Friday morning, the 2 priorities for the weekend were finishing the stairs and getting the roof on. 

The view over the river
The view form my hammock! 

Beautiful dew covered spiders webs
Very autumnal! 



But first things first, tea and bacon sarnies. 

NOM NOM NOM!!


We decided to tackle the stairs first for practicalities sake. The sooner we could stop carting things up and down ladders the better! 
First job was to get in place the other half of the willow trunk for the opposite side rail. This is tricky enough as every time you change one angle or placement, it has a knock on effect on all the other angles. Much head scratching was done to get the angle, twist and pitch of the rails right. 

Then came the really tricky bit, making the treads! Each one was a unique length and the angles on each end were different from one end to the other and from tread to tread. We soon devised a system to get the right measurements and this worked well to speed up the process. We got it down to about 10 minutes per tread by the end. Even so we didn't quite finish it that night, no worries, there's always tomorrow! The whole thing has turned out far more wonderfully than I'd hoped. The mix of natural and sawn timber, the variety of colours on the treads. Needless to say we're mega happy with it! 


Rusticly Beautiful! 



That evening our resident chef (Greg) had quite the treat planned, Piri Piri chicken kebabs with corn on the cob and handmade chapatis! I love how Greg approaches catering on a treehouse building site in exactly the same way as he would when he's at home, it's just done over an open fire instead of a grill and hob! The guy's a legend. 

Mmmmmm good! 



The next day we finished the stairs first thing, then got on with the roof. We'd realised that the suppliers we ordered the fixing for the corrugated sheets from had messed up the order, so Greg spent the morning sourcing some more locally to save the day! Without them we'd have been very stuck. 

We had concerns about mounting the roofing sheet directly to the rafters. Although this is fine structurally, the sheets do smell a bit and we didn't really want the inside view to be of black tar. So it was decided to use up our remaining ply wood to cover the roof, filling in the rest of the roof with 'skids'. Skids are pieces of timber that were once used as spacers in pallet loads of feather board. They are uniform in thickness and covered in wood stain from the feather boards, perfect! 


Half ply, half skid roof


For extra protection we chose to use the now defunct tractor tarp to cover the timber layer before nailing on the corrugated sheets. We would then cover the ridge with a couple of sheets of corrugated tin that we scavenged from a friends neighbours back garden when they were taking down some lean to shelters. I think this will give us a great roof. We got 99% of the timber layer done and got everything prepped and set to hit the ground running in the morning. 

The final day was the last bits of customising skids to smoothly cover the gaps at the ridge beam, staple down the tarp and trim it to size (it was almost perfect, just a foot long on one side) the start the corrugated sheets. Greg had to leave us just after lunch on the Sunday as he had work to get home for in the evening and a long drive to get there, so James and I worked on until about 7pm to finish the roof. The nailing, overlap and support requirements for these sheets is all set out by the manufacturer so it was simply a case of doing as they said. Quite simple really and pretty quick one you get into a rhythm. We raced through our pile of sheets and were getting all excited about finishing when we realised we were 2 sheets short of a complete roof! D'oh!! I blame myself for somehow miscalculating our requirements, not sure how, but obviously I did! We'll get another two sheets and they will easily slide in under the above sheets and be nailed down next time we're there. 

Thanks for reading, and don't forget to check out the YouTube channel for all the vids! 

Monday 26 October 2015

Fourth Build Weekend

July 2015...something about rafters:




first things first, get the kettle on!  Top tripod, a site essential and our beautiful kettle courtesy of Sue Ryder charity shop....bargain!

Our very cute daughter relaxing with mum in the summer sun, this is what she does while mummy and daddy saw, drill and get splinters



From across the pond you can see the shape forming nicely, this will be the balcony end.











You can see the rafters going up, we only had about 4 pieces of wood long enough so we had to make more from 2 or 3 other bits of wood, interesting....but they seem strong enough, also genuinely the only photo you will find of James doing any work!  For some reason I only seem able to capture him drinking tea or eating biscuits.....I'm sure he's done some work!



You can clearly see here we've left one of the end plates too long hanging over the lawn beside the treehouse, it will soon have a pulley, rope and hook....that's right people, we'll have a yard arm! 


Fitting the rafters involved bodging together lots of bits of wood to make long rafters, then cutting one end to fix to the ridge beam then cutting birds mouth joints (didn't know what they were before doing this project!) at the other end to make them sit flat on the end plates. 


Full kilt action, thank you Heno!  He tells me it offers a sense of freedom shorts or trousers can't offer.....either way there was a hard and fast rule imposed as of that weekend, 'if sporting a kilt, Heno is ALWAYS the last person up a ladder!' #shudder


Jane fixing a rafter in place and James larking about....again it seems!

 The massive pile of wood in the middle of the floor has it's uses, it forms a 'very safe' and 'sturdy' platform to work on......no one died :)
Heno holding the top of one of the stilts.....this is the shortest and will feature as either a coat or mug rack.....or a naughty peg for hanging naughty children up by there dungarees to consider the consequences of their crimes.  

The mug stump 


Pile o windows from skips, just need to decide where they're all going now.


A good shot of the base camp.  You can see on the right against the shed lean-to our Coroline roofing sheets, like bitumenised, recycled plastic, corrugated roofing sheets, less rusting and noisy than traditional corrugated iron sheeting.

 You can see the whole tree in this one
 We managed to get power to the tree house for this weekend, we needed the chopsaw to cut stuff to length, saved us a lot of time.  You can see some corrugated iron sheets there, more skip diving fruit, maybe for toilet/shower block.

Next weekend....a roof!

The 3rd Build Weekend

Finally got around to it, so sorry it's taken a while, a lot has happened since we last wrote a post for the blog, like a lot.  Each couple has had major life changing events happening.....ours was the arrival of baby Grace in March this year, I'll let the others write about the interesting times in which they live.  Anyway I'm amazed we've actually had 3 build weekends since we last wrote and haven't made time to sit down and get it all on the blog, so here goes - the 3rd weekend, May 2015:




Probably the best picture from the weekend, three couples (I'm taking the picture) and three little people, from left to right; Hannah, wee Edward and James, on the ladder Jane and our little Gracey, Sarah, Heno and our Foreman Oli...
 ...who loves anything which he can potentially break himself with....the chainsaw was of particular interest.
 The plan for the weekend was to cut out the dead wood (soggy rotting bits) from the tree and hope it dried out (it did!) and get the frame of the house up.  We're no going for a classic A-frame roof because if we went for the original plan - a single pitch roof, we'd need supports/props inside the house to keep the roof up.  So we built the frame for a typical house shape (monopoly stylie)
 Here's the main ridge beam going up - in this shot it's nestled in the nook of the fork of our main tree.
 Here it is in position, we carved a chunk out of the top of the left fork stump to let the beam sit on.  We've decided to make the roof height whatever the stump dictated, it's about 8 feet.....or was it 9....?
 James sorting out one of the wall plates
 A pile of our structural timber, some of the longest bits will be used for rafters.
 Base camp is developing, it now includes log sofas and a shed panel - swanky!
 Inspectors wandering up the garden to check our work.  Edward likes to ride in style!
The three of us, this is Grace's first trip up the treehouse, she was asleep on mummy the whole time but she made it up there :)  You can see above us the completed gable end plate, ridge beam and the diagonals (my research on the names of these is inconclusive-they are sometimes known as rafters, end rafters, principle rafters, gable end rafters, or rakes!?).

A good weekend and it was actually house shaped by the end, a-mazin!

Greg